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熱噴涂設備-噴鋅機-噴鋁機

 

噴涂工藝生(sheng)產(chan)設備系列的

熱粉末噴(pen)涂主設備(噴(pen)鋅機(ji)(ji),噴(pen)鋁(lv)(lv)機(ji)(ji),噴(pen)鋅鋁(lv)(lv)合金門窗材料機(ji)(ji))系(xi)列表

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)噴(pen)漆系(xi)列(lie)表進程(cheng):以某一供暖系(xi)統將(jiang)噴(pen)漆素材(電子線或(huo)(huo)粉材)熱(re)膨(peng)脹,熱(re)膨(peng)脹的素材演變成熔融(rong)或(huo)(huo)半熔融(rong)形態的粒(li)子,這類粒(li)子以擠壓氣體為發動(dong)機以千(qian)萬的速率的沖擊并造成在基豬體表面上,演變成有(you)千(qian)萬特征參數的噴(pen)漆層。

·以作為(wei)熱(re)媒的(de)(de)(de)其(qi)他,可劃分(fen)(fen)成燒(shao)法和(he)電(dian)(dian)(dian)(dian)暖法。前(qian)者是(shi)(shi)涉及(ji)燒(shao)烈(lie)火噴(pen)(pen)(pen)漆、爆噴(pen)(pen)(pen)漆及(ji)快(kuai)速烈(lie)火噴(pen)(pen)(pen)漆(HVOF);另外一個(ge)還有電(dian)(dian)(dian)(dian)孤(gu)靜(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)塑(su)(su)(su)及(ji)等化(hua)(hua)(hua)合(he)物(wu)靜(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)塑(su)(su)(su)(又分(fen)(fen)過熱(re)蒸汽等化(hua)(hua)(hua)合(he)物(wu)靜(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)塑(su)(su)(su)與水(shui)穩等化(hua)(hua)(hua)合(he)物(wu)靜(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)塑(su)(su)(su))。靜(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)塑(su)(su)(su)技術(shu)對(dui)涂膜有重點反(fan)應的(de)(de)(de)是(shi)(shi)靜(jing)電(dian)(dian)(dian)(dian)噴(pen)(pen)(pen)塑(su)(su)(su)的(de)(de)(de)溫度因素(嚴格執行(xing)的(de)(de)(de)說(shuo),是(shi)(shi)溶滴沖(chong)(chong)刺基軀干部面時(shi)的(de)(de)(de)的(de)(de)(de)溫度因素)和(he)溶滴沖(chong)(chong)刺表面能的(de)(de)(de)流速。

·斯特爾熱噴(pen)(pen)塑程序最主(zhu)要(yao)在電(dian)力鐵塔(ta)、燈桿(gan)、鋼箱(xiang)梁、水閘們、運輸船(chuan)只等結構類型件大(da)空間機(ji)制化防腐(fu)涂料及(ji)造(zao)紙助劑烘缸(gang)、印廠輥、曲(qu)軸(zhou)等軸(zhou)類零件的(de)面上(shang)磨損情況的(de)噴(pen)(pen)塑修(xiu)復能力,還適(shi)在濾波電(dian)容、電(dian)瓷這個行(xing)業的(de)金屬電(dian)極(ji)噴(pen)(pen)塑等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鍍層技(ji)能 Coating function

遵循原則韓國F.N.LONGO對熱(re)靜電噴涂(tu)納米鋁層(ceng)的(de)歸類技術,納米鋁層(ceng)按(an)功能模塊可以分成(cheng):

1、耐(nai)(nai)(nai)破(po)損(sun)損(sun)耐(nai)(nai)(nai)磨(mo)(mo)涂膜。例如抗(kang)黏住破(po)損(sun)、接觸面困倦破(po)損(sun)耐(nai)(nai)(nai)磨(mo)(mo)涂膜和耐(nai)(nai)(nai)沖(chong)濁(zhuo)耐(nai)(nai)(nai)磨(mo)(mo)涂膜。在(zai)其中有的實際情況(kuang)和抗(kang)超高(gao)(gao)溫(<538C)損(sun)壞和抗(kang)中高(gao)(gao)溫(538~843C)磨(mo)(mo)損(sun)情況(kuang)涂膜之分。

2、耐高溫環(huan)境(jing)抗浸蝕(shi)鍍層。這類鍍層還有高溫環(huan)境(jing)的過程(cheng)(cheng) (進來有浸蝕(shi)課堂(tang)氣氛(fen)、浸蝕(shi)性其他氣體、遠超(chao)843℃的沖蝕(shi)及熱障(zhang))和熔(rong)融(rong)(rong)五金(jin)全過程(cheng)(cheng)(這之中有熔(rong)融(rong)(rong)鋅、熔(rong)融(rong)(rong)鋁、熔(rong)融(rong)(rong)鐵和鋼、熔(rong)融(rong)(rong)銅)所(suo)應該用(yong)的耐磨涂層。

3、抗細顆粒(li)物(wu)(wu)和(he)浸(jin)(jin)漬浸(jin)(jin)蝕(shi)(shi)性(xing)(xing)表層(ceng)。細顆粒(li)物(wu)(wu)浸(jin)(jin)蝕(shi)(shi)性(xing)(xing)是指(zhi)工業(ye)園團隊氛(fen)圍、鹽(yan)性(xing)(xing)團隊氛(fen)圍、田野(ye)團隊氛(fen)圍等(deng)(deng)引起的浸(jin)(jin)蝕(shi)(shi)性(xing)(xing);浸(jin)(jin)漬浸(jin)(jin)蝕(shi)(shi)性(xing)(xing)是指(zhi)直飲水(shui)惠(hui)陽(yang)(yang)談(tan)(tan)水(shui)區、非直飲水(shui)惠(hui)陽(yang)(yang)談(tan)(tan)水(shui)區、熱惠(hui)陽(yang)(yang)談(tan)(tan)水(shui)區、淡鹽(yan)水(shui)、電(dian)學和(he)食材生產制造等(deng)(deng)引起的浸(jin)(jin)蝕(shi)(shi)性(xing)(xing)。

4、電(dian)導和阻值器(qi)耐磨(mo)鋁層。這類耐磨(mo)鋁層用以(yi)電(dian)導、阻值器(qi)和關(guan)閉。

5、恢復原狀大小(xiao)廢金屬(shu)鍍(du)層(ceng)。這廢金屬(shu)鍍(du)層(ceng)用(yong)在鐵(tie)基(可車削加(jia)工與可電火花加(jia)工的(de)和(he)金鋼(gang)和(he)耐蝕鋼(gang))和(he)有色板塊(kuai)廢金屬(shu)(鎳(nie)、鈷、銅、鋁、鈦及(ji)孩子們的(de)和(he)金)產(chan)品。

6、機械(xie)制造主件寬(kuan)度(du)調控涂(tu)覆。這類涂(tu)覆可磨。

7、耐物(wu)(wu)理生(sheng)物(wu)(wu)反(fan)應(ying)侵蝕金屬涂層。物(wu)(wu)理生(sheng)物(wu)(wu)反(fan)應(ying)侵蝕是指多(duo)種(zhong)多(duo)樣酸、堿、鹽,多(duo)種(zhong)多(duo)樣三聚氰(qing)胺樹脂物(wu)(wu)和多(duo)種(zhong)多(duo)樣生(sheng)物(wu)(wu)碳(tan)物(wu)(wu)理生(sheng)物(wu)(wu)反(fan)應(ying)導電介(jie)質(zhi)的(de)侵蝕。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

靜電噴涂的設備題材

品牌(pai)基本特征(zheng) Product features

髙速度電(dian)弧(hu)焊接放電(dian)涂裝機就是我平臺研制開發開發的種的產品。它(ta)是以(yi)電(dian)產生(sheng)了(le)電(dian)弧(hu)焊接放電(dian)為(wei)熱媒,將金屬制件絲(si)融解,以(yi)壓縮(suo)視(shi)頻(pin)氣(qi)體來(lai)做霧化及制冷,將需涂裝用金屬制件絲(si)吹(chui)成微細顆粒(li)狀,髙速度噴(pen)向(xiang)要經過預解決(jue)鋼件表面上,贏得(de)滿意納(na)米涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

可(ke)用比率 Applicable scope

1. 高壓鐵(tie)塔、紐帶、水閘門(men)啟閉(bi)機、船艇等鋼格局噴鋅噴鋁防水。

2. 造(zao)紙行業(ye)烘缸(gang)、包裝印刷輥(gun)、曲(qu)軸等鋼件外面損壞的噴涂(tu)工藝修整。

3. 電阻(zu)、電瓷行業領(ling)域的探針噴塑(su)等。

4. 熱水(shui)鍋爐(lu)四管、制粉模式(送風機風機葉輪(lun)及蝸殼)、滾軸、烘缸(gang)、軸類、塑(su)膠模具等防磨(mo)防腐(fu)蝕噴砂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機氣產品型號Model

STR-400

STR-400A

STR-250-D

輸(shu)進的電壓(ya)Input voltage

3相AC380V、50Hz

額(e)定容量所在(zai)公率Rated output power

18kw

13kw

7kw

載荷系數功率(lv)Rated current

400A

300A

250A

輸(shu)出交流電(dian)壓交流電(dian)壓Output voltage

21~45V

18~42V

14~36V

 

過載率Load rate

60%

端電壓上下調整級數Voltage regulation series

粗、細調各3檔、共9檔

外表厚度Envelop dimensions

600×460×850

毛重Weight

215kg

195kg

140kg

絕緣層定級Insulation class

E

 

其主(zhu)要(yao)(yao)技術性主(zhu)要(yao)(yao)參數 Main technical parameters

靜電粉末噴涂板材

Spray materials

線纜厚度

Wire diameter(mm)

可用作業電壓

Common working current(A)

滿載輸出功率

load voltage(V)

所用氣流帽直徑

Choose air hat caliber(mm)

噴塑的效率

Spraying efficiency(kg/h)

鋅絲(si)Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬(shu)絲Copper wire

2.0

150-200

35-40

7-8

18

高合金鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹(xiu)鋼材質(zhi)條Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫合金(jin)類絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)產品由穩定電孤(gu)噴(pen)槍、電孤(gu)靜(jing)電粉末噴(pen)涂24v電源(yuan)根據。另(ling)需(xu)服務設施產品:空氣當中中縮減機、空氣當中中機油濾(lv)清(qing)器、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

空氣的壓力值

Air pressure

設置電壓

Input power

的輸出功效

Output power

的輸出滿載端電壓

Load voltage output

電克重

Power weight

修整電壓降

Adjusting voltage

>0.5Mpa

380V(380V)50HZ

16KW

18-44V

178kg

0-24V

 

通過分立式(shi)(shi)式(shi)(shi)電(dian)機控制系(xi)統氣(qi)、電(dian)旋轉開關,操(cao)作使用更簡便(bian),可達(da)到(dao)長(chang)范圍登高做業。

再生顆粒航行加速度達420m/s這。

軸上環流加(jia)速度達600m/s。

納米(mi)涂層累積率不超(chao)75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍重

Gun weight

氣氛壓強

Air pressure

冷空氣消耗脂肪量

Air consumption

送絲重力

Send silk gravity

變速面積

Speed range

輸進線電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

變頻變頻調速

≤24V(直流變壓器)

 

靜電粉末噴涂機械設備一(yi)系(xi)列

1、焊弧噴砂(sha)機注(zhu)意用到鋼空(kong)間(jian)結構的大面積抗腐蝕及劃痕或加工制(zhi)作疏忽的機械零部件(jian)的表面修復能(neng)力和制(zhi)法濾波電(dian)(dian)容導(dao)電(dian)(dian)表層等。

2、主要(yao)是(shi)噴塑用料:鋅、鋁等。

3、有(you)所差異(yi)有(you)所差異(yi)工程環(huan)境必(bi)要條(tiao)件(jian)的生(sheng)產方式須得,該電孤噴槍可(ke)固定位置(zhi)在數(shu)控磨床上對(dui)制度的大零件(jian)進行(xing)靜電噴涂。

4、不適(shi)用拉式焊弧噴(pen)槍,推式焊弧噴(pen)槍也能致(zhi)用。

5、該主機電(dian)源將噴(pen)槍(qiang)工程(cheng)狀況調(diao)節、送絲可控(kong)硅調(diao)壓、有機廢氣氣體內部管(guan)道(dao)集一(yi)襲是(shi)志向(xiang)的(de)電(dian)弧放電(dian)噴(pen)噴(pen)涂(tu)料設備。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧焊接粉末噴涂:
焊弧電子線噴漆是一種項融合了電焊焊接生產工藝的十分簡單性和輕便性的熱噴漆技巧,這些樣板工程的外面進行清理技巧合理上能夠在什么活動場地以便于地用到。與此同時,焊弧噴漆系統軟件的喂料的能力使之能夠比較好地選用于大規模計算外面進行清理場所,,舉列大一些的工程建筑的鋼空間結構和大一些的輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
焊弧焊接數據線熱靜電粉末噴涂料將數據線恢復原狀融化、吸霧,并將液滴噴出式到類件接觸面。該加工工藝選擇焊弧焊接加溫,而不能選擇氧-燃料油燃燒夜化金屬件。在一名多線系統軟件里,焊弧焊接發揮兩大填裝了需靜電粉末噴涂料物料的數據線反相極頭,數據線的穿插點立即定位功能在縮短的空氣噴出式頭前頭,當焊弧焊接引發的能量融化數據線,噴出式頭將熔融液滴噴進類件接觸面。機誡入料器將這兩種數據線持繼打入衡量焊弧焊接靜電粉末噴涂料和夜化資料的供應者。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種類型鏜孔預防、防污蝕的裝置。為解決鏜孔表皮的空氣氧化,已往大部分都分為涂料自我愛護,其防污蝕壽命大部分在3-5年,那么想要時常性開始維修服務、維修維護保養,耗損大量的人資源配置。現分為鏜孔表皮噴砂后噴鋅、再噴油漆方法恰當自我愛護,防污蝕壽命達到30年上文無須維修維護保養。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。